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SS
Manufacturer
Skyline Shades
“Automation took our manufacturing to the next level.”
RK
Robert Kim
Production Manager
Capacity
35%
Defects
60%
Overview
Skyline manufactures premium motorized shades and smart home integration products.
The Challenge
Growing demand couldn't be met. Production was maxed out and defect rate of 8% was eating profits. Competitors were winning contracts.
The Solution
Automated cutting and assembly lines, digital work instructions, and in-line quality sensors with real-time alerts.
The Results
- Production capacity increased 35%
- Defect rate dropped from 8% to 3.2%
- Profit margin improved from 18% to 22%
- Time-to-market for new products reduced by 50%
- Won $4M in new contracts
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